Carbon Raiser | Efficient Carbon Additive for Steel & Casting

DATE:2024-10-15
carbon raiser

What is a Carbon Raiser?

Carbon raiser is an efficient carbon additive material widely used in steel and casting, improving their hardness, strength, and wear resistance. Carbon raisers appear as black granules with sizes of 0.2–2mm, 1–3mm, and 5–8mm. Their chemical composition mainly consists of fixed carbon (F.C), sulfur (S), and nitrogen (N). The primary raw materials for producing carbon raisers include petroleum coke, anthracite, and graphite powder, which are extensively used to manufacture different types of carbon raisers to meet various application needs. XLS Metals has developed high-efficiency carbon raiser products based on user requirements, featuring high F.C content, high absorption rates, and high purity.

Applications of Carbon Raiser

Steel making: By using carbon raisers during steelmaking, the carbon content in steel can be effectively adjusted, improving the steel’s hardness, toughness, and wear resistance.

Casting: Carbon raisers used in casting have the advantages of low sulfur and low nitrogen. They effectively promote the formation of graphite nuclei, improving the graphite distribution and significantly enhancing the quality and yield of castings.

Metallurgy: Carbon raisers adjust the carbon content in alloys, improving various performance aspects, thereby serving the role of carbon enhancement and replenishment.

Specifications of Carbon Raisers

Classification Chemical Composition (%)
CPC (Calcined Petroleum Coke) Carbon Raiser Grades F.C(Fixed Carbon) Ash V.M(Volatile Matter) S(Sulphur) Moisture
CPC-1 98.5% min 0.5% max 0.5% max 0.3% max 0.5% max
CPC-2 98.5% min 0.5% max 0.5% max 0.5% max 0.5% max
CPC-3 98.5% min 0.7% max 0.8% max 0.8% max 0.5% max
CPC-4 98.5% min 0.7% max 0.8% max 1.2% max 0.5% max
Size: 0~1mm, 1~3mm, 3~8mm, 1~10m or at customers' option
CAC (Calcined Anthracite Ccoal) Carbon Raiser CAC-1 95% min 4.0% max 1.0% max 0.3% max 1.0% max
CAC-2 93% min 5.5% max 1.5% max 0.3% max 1.0% max
CAC-3 90% min 8.0% max 2.0% max 0.5% max 1.0% max
Size: 0~1mm, 1~4mm, 1~5mm, 1~10m, 4~10mm or at customers' option
GPC (Graphitized Petroleum Coke) Carbon Raiser GPC-1 98% min 1.0% max 1.0% max 0.05% max 0.5% max
GPC-2 98.5% min 0.7% max 0.8% max 0.05% max 0.5% max
GPC-3 99% min 0.5% max 0.5% max 0.03% max 0.5% max
Size: 1~3mm, 1~5mm, 0.5~6mm, 1~10m, or at customers' option

Advantages of Carbon Raiser

  • High fixed carbon content

  • Low impurities and high purity

  • Efficient carbon raising

  • High absorption rate

  • Good thermal insulation properties

  • Low sulfur and low nitrogen characteristics for casting carbon raiser

  • Easy to use

  • Convenient storage

Classifications of Carbon Raiser

Based on different raw materials, carbon raisers can be categorized into calcined coal carbon raisers, graphite carbon raisers, and petroleum coke carbon raisers. Depending on production processes, they can also be divided into graphite carbon raisers and calcined coal carbon raisers. Combining production processes and raw materials, the main types include graphitized petroleum coke carbon raisers (GPC), calcined anthracite carbon raisers (CAC), and calcined petroleum coke carbon raisers (CPC).

Carbon Raisers for Different Fields

Carbon Raiser for Steel: To reduce steel production costs, carbon raisers for steel usually focus on calcined coal carbon raisers. By calcining anthracite at 1500°C, impurities are effectively reduced, resulting in high carbon content, low costs, and good carbon raising effects. Calcined coal carbon raisers are widely used in various steel production processes, enhancing strength, improving plasticity, and increasing weldability.

Carbon Raiser for Casting: Since sulfur (S), phosphorus §, and nitrogen (N) severely affect casting quality, carbon raisers for casting are often required to have low sulfur, low nitrogen, and low phosphorus characteristics. Graphitized petroleum coke carbon raisers and graphitized carbon raisers are the primary types used in casting, featuring high thermal insulation, high purity, and low harmful elements, widely applied in the production of ductile iron and gray cast iron. They effectively reduce the tendency for white iron defects and enhance the fluidity of molten iron during the casting process, preventing nozzle blockage and improving the plasticity and wear resistance of castings.

Sustainability

As market demands for steel performance diversify, carbon raisers are widely used in the smelting processes of different steel grades and cast iron, effectively improving the mechanical properties of steel and cast iron. With the increasing environmental protection requirements in various countries, carbon raisers have prompted companies to seek greener production methods, becoming a promising eco-friendly furnace material. XLS Metals has been dedicated to the research and production of carbon raisers for over a decade, holding multiple patented technologies, opening new raw material procurement channels, and establishing an independent R&D laboratory. This has created more possibilities for the production and application of carbon raisers, enhancing their performance and range of applications.

Wholesale Bulk Carbon Raisers at Best Prices

As an essential furnace material for steelmaking and casting, carbon raisers have a high market demand. Users prefer to purchase bulk carbon raisers in wholesale quantities at discounted prices. Buying bulk carbon raisers directly from manufacturers not only provides more discounts but also offers more professional guidance and reliable after-sales service. By wholesale directly from manufacturers, the procurement process is significantly streamlined, reducing labor and time costs, thus allowing users to genuinely purchase carbon raisers at best prices. Due to its natural raw material advantages, China is currently the largest producer of carbon raisers globally, with numerous manufacturers and suppliers available domestically. Users can expand their wholesale options for carbon raisers from China, comparing several manufacturers or suppliers to find more best prices for procurement. XLS Metals, located in Anyang, Henan, China, is a highly reputable manufacturer of carbon raisers, serving customers across multiple countries worldwide, primarily supplying high-quality carbon raiser products to steel mills and foundries. XLS Metals has significantly streamlined the purchasing process for users of carbon raisers and optimized related raw material procurement channels, enabling users to buy high quality carbon raiser products at even more competitive prices. Over the years, XLS Metals has earned widespread acclaim among its customer base for its reliable quality and more professional service.

XLS Metals Carbon Raisers

XLS Metals is a high-tech manufacturer engaged in the research and production of carbon raisers, equipped with advanced production facilities and laboratories, and holding multiple patents related to carbon raisers. Over the years, XLS Metals has carefully listened to user needs and continually improved carbon raisers to achieve higher purity and optimal carbon raising effects. To assist users, XLS Metals has established a 24/7 online service and assembled a professional and youthful technical team ready to address any issues users may encounter, providing more specialized purchasing plans and usage guidance. XLS Metals has received praise from users as the best "carbon raiser supplier and manufacturer" due to its reliable product quality and excellent service.

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